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Making Properties and Profits: Twin Screw Extrusion Seminar

Course# Date Time Location

Coming Soon

Cost: $950.00 USD
CEU's: 1.6
Instructor: Mr. Adam Dreiblatt

Course Overview

This two-day seminar focuses on the application of intermeshing co-rotating extruders in compounding applications. Training is directed towards machine operators, process engineers and supervisors, as well as product development scientists in both research and manufacturing environments. Participants are reminded that the goal of compounding is to produce properties, not pellets. The goal of this seminar is to explain how twin-screw extruders create properties.

Interactions between screw design, raw materials and process parameters are presented in such a way that both experienced users and novices will benefit. Common unit operations are explained in practical terms with no prior knowledge or experience required. Upon completion of the training, participants will return to the workplace armed with techniques to improve quality, production rate and yield.

Instructor Biography:

Mr. Adam Dreiblatt has over thirty five years of experience with twin-screw extrusion as a consultant, teacher and practitioner. His hands-on experience processing a wide variety of materials across diverse industries and extruder platforms provides him with unique capabilities to develop, optimize, scale-up and troubleshoot most any extrusion process.

His employment history is as follows:

CPM Century Extrusion, Traverse City, Michigan, 2007 to present. Director of Process Technology for one of the leading suppliers of compounding extruders and replacement part, providing technical support to sales organization and customer base as well as technical support for sister company Ruiya Extrusion in Nanjing, China.

Extrusioneering International, Randolph, New Jersey, 1994 to 2007. Founder of consulting organization for twin-screw extrusion, providing training and simulation software. Specialized in implementation of extrusion technology within the pharmaceutical industry. Developed training seminars and workshops for the Society of Plastics Engineers (SPE).

Novon Products Group, Division of Warner Lambert, Morris Plains, New Jersey, 1990 to 1994. Director of Manufacturing Technology. Developed compounding technology for the first company to commercialize starch-based biodegradable polymers.

Werner & Pfleiderer Corporation (now known as Coperion), Ramsey, New Jersey, 1981 to 1990. Manager of Applications Development, responsible for developing novel applications for twin-screw extruders outside of traditional markets.

SAVE! Company registrations of three (3) or more save 10% each!

Seminar Program - Day One:

Twin-Screw Extruder Design:

  • Introduce concepts responsible for creating properties on co-rotating twin screw extruders
    • Degree-of-fill, shear rate, residence time/residence time distribution, heat transfer
    • Dispersive vs. distributive mixing
  • Influence of extruder configuration on compounding performance
    • How machine design impacts mixing (e.g. d0/di, co versus counter rotation, etc.)
    • What is optimum extruder configuration?

Process Design:

  • Description of unit operations: feeding, melting, mixing, venting, pressurization
  • Introduction of the process model - role of specific energy
  • Interaction of process parameters
  • Process optimization

Seminar Program - Day Two:

The "Art" of Screw Design:

  • Functional description of the working principles for each element type (conveying, mixing)
  • Overview of available screw element designs
  • Characterization of dispersive and distributive mixing elements
  • Selection of the optimum screw type for each of the unit operations

Best Practices:

  • Documentation
  • Start-up, Operation, Shut-down, Purging
  • Screw assembly/disassembly
  • Preventive Maintenance
  • Safety

Process Troubleshooting:

  • Diagnosis of compounding instabilities with respect to
    • Consistency (i.e. within-lot)
    • Reproducibility (i.e. lot-to-lot)

Bring your current processing problems or screw configuration questions to discuss privately with the instructor…this alone can justify the seminar fees!

Participants will return to the workplace prepared to design and optimize screw configurations, as well as develop operating conditions to meet compound specifications.

Testimonials:

"Adam (instructor) was very knowledgeable on the subject and explained it very well. Excellent relationship between theory and industrial application."

- Dan Phillips, Manufacturing Engineer, Lubrizol Advanced Materials

"Instructor is very knowledgeable in this area. Great presentation!"

- William Gharibian, Process Development Engineer, Mars Petcare

QUESTIONS?

If you have any questions or need more information about this course, please contact:

Penelope Pinkston
330-972-8303
penelo1@uakron.edu


TO REGISTER

Online Registration

OR

Registration Form

Registration information: Registration shall remain open until posted as closed on the course listing on this site.

Registrations must be guaranteed by check, a purchase order number or a credit card, otherwise the registration will not be processed. Checks should be made payable to "The Akron Polymer Technology Services Training Center" and must include a copy of your completed registration form. Course fees are due before attending.

All registrations—whether by online, phone, fax or mail—will be confirmed and considered binding and subject to all cancellation policies. If you do not receive a confirmation prior to the class, please call The Akron Polymer Technology Services Training Center to verify your registration.

Course fee includes classroom instruction, instructional materials, parking permits, continental breakfast, lunch, beverages and refreshment breaks. Travel and hotel accommodations are not included.

ENROLLMENT IS LIMITED AND ON A FIRST-COME BASIS. EARLY REGISTRATION IS STRONGLY RECOMMENDED!

Visit our registration webpage to view our cancellation/withdrawal policy.